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  • Survey no.27/2/2,

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  •  PCC: Power Control Center
  •  PDP: Power Distribution Panel
  •  LT Bus-ducts
  •  MCC: Motor Control Center (compartmentalized / non- compartmentalized)
  •  LDB: Lighting Distribution Board
  •  APFC: Automatic Power Factor Control
  •  Automation System Panels:
    • PLC Panels
    • AC/DC Drives Panels up to 1MW
    • Soft Starter Panels
    • Thyristor Panel
    • Recoiler - Uncoiler Panel
    • Control Desks (free standing, swivel, stainless steel top)


  • SIEMENS : S7-300, S7-1200, S7-1500, Logo
  • GE : Rx3i, Rxi, Versamax Micro
    • Rx3i

      • Rx3i is a powerful, modular Programmable Automation Controller with a focus on high availability.
      • With integrated critical control platforms, logic, motion, HMI, process control and high availability based on GE Reflective Memory technology, RX3i increases system performance and flexibility
      • Open communications support including Ethernet, GENIUS*, Profibus™, HART, DeviceNet™ and serial
      • Unique reflective memory technology keep CPUs synchronized with simple configuration, minimal impact to application performance, and bumpless switchover in case of failure


      • 1 GHz CPU w/Ethernet and PROFINET I/O Controller, 10 MB user memory
      • Development, commissioning, and maintenance is performed using Proficy Machine Edition - providing a single environment for discrete and process applications.
      • Chassis: DIN Rail or Panel Mount
      • Memory: 2 GB RAM and up to 64 GB Internal Flash Data Storage
      • Motion options via integrated PROFINET network

      VersaMax Micro PLC

      • IC200UAL006: 23 Point (13) 24VDC In, (9) Relay Out, (1) 24VDC Out, (2) Analog In and (1) Analog Out, 120/240 VAC Power Supply
      • IC200UDR002: 14 Point (8) 24VDC In, (6) Relay Out, 24VDC Power Supply
      • IC200UDR005: 28 Point (16) 24VDC In, (11) Relay Out, (1) 24VDC Out, 120/240 VAC Power Supply
      • IC200UDR006: 28 Point (16) 12VDC In, (12) Relay Out, 12VDC Power Supply
      • IC200UDD020: 20 Point (12) 24VDC In, (4) 24VDC Out with ESCP, (4) 24VDC Out, 24VDC Power Supply
  • SCHNEIDER: M 340, Quantum
    • M-340

      • It is a Powerful PLC with 4 MB program memory, 7 instructions/milliseconds, 128 MB file storage (recipes , tracking etc) and Unity based programming.
      • M 340 is Open & Modular with Scalable racks from 4 to 12 slots and 3 extension racks
      • It has up to 3 Ethernet networks, 1 CAN Open, 4 ASI and 37 Modbus buses, Standard USB programming port, Embedded Web server and File transfer by ftp.
      • Robust with SD memory card
      • 100% certified: international and marine standards
      • Rugged version available (-25 degree Celsius/ 70 degree Celsius + Conformal coating)


      • Quantum is a well-balanced CPU which provides leading performance from Boolean to floating-point instruction
      • 5 IEC languages as standard: LD, ST, FBD, SFC, IL
      • High-level multitasking system with memory capacity up to 7 Mb using PCMCIA extensions
      • Specially shaped for process control applications with conformal coated modules, intrinsically safe IOs and an extensive catalog of partner modules
      • Safety processors and I/O modules
      • Plug & Play high-performance Hot-Standby solutions with LCD keypad for local monitoring
      • Numerous built-in ports (ISB port, Ethernet TCP/IP port with Web server, Modbus Plus and at least one Modbus serial port) on the front panel.


  • SIEMENS : Sinamics S120, Sinamics G120, Sinamics DCM
  • PARKER : AC 30, AC 10, 690, COMPAX, 590 DC, PAC CONTROLLER
    • AC 30

      • The AC30 variable speed drive range has been designed for simple open-loop pumps and fans through to closed-loop process line applications. It’s flexible and highly modular construction enables a wide range of communications and I/O modules to be easily added as required.
      • Integrated macros for a range of applications and PLC functionality enable more capable users to create sophisticated control that would previously have required a separate PLC
      • Designed for operation in environment class 3C3 and 3C4 for Hydrogen Sulphide (H2S) as standard (tested at 25 ppm for 1200 hours), temperatures up to 50 °C with optional integrated EMC filter to C2 1st environment and DC link choke to reduce line harmonics
      • AC30 also complies with RoHS substance restrictions in accordance with EC Directive 2011/65/EU.
      • Multiple PID control loops can be programmed to monitor process variables and adjust the speed of the motor accordingly to achieve the required variable setpoint.

      AC 10

      • The AC10 variable speed compact drive is a simple, reliable and economical solution to every-day motor control applications requiring speed or torque control within the power range of 0.2kW to 180kW.
      • Having compact dimensions and features normally only associated with higher specification AC drives, including, sensorless vector mode, output frequency up to 590 Hz, 3 phase 400VAC supplies in all 5 frame sizes and a full 150 % overload at 0.5 Hz for 1 minute, the AC10 provides an optimised solution for OEM machine builders who are looking for a compact, cost-effective, energy saving variable speed ac drive without compromising on performance.
      • AC10 drives are designed to reduce the time and effort required to install, setup and commission through its easy to use integrated keypad. Minimal wiring requirements and two easily accessed terminal rails make AC10 fast and simple to install, having you up and running in no time at all.
      • AC10 drives are able to withstand even the most arduous class 3C3 environment which many other AC drives in this class would struggle with, allowing you to operate the AC10 with the utmost confidence in more applications
      • AC10 drives come complete with an ergonomic operator keypad as standard, featuring 4 LED drive status indicators, a 4 digit 7 segment LED display and a tactile membrane style keypad.

      690 drive

      • AC 690 is designed to meet the requirements of all variable speed drive applications up to 1500HP, from simple single motor speed control through to the most sophisticated integrated multi-drive systems
      • These Drives are microprocessor based 3-phase drives used to control the speed of standard 3-phase induction motors. An extensive range of configuration options are available to the user. A menu structure controlled using the man-machine interface (MMI) allows access to various options and adjustable parameters.
      • Following features are provided in 690: Converts AIN1-4 in to high resolution (12- bit plus sign) non-isolated analog inputs, 5 configurable fully-isolated digital inputs/outputs (for PLC applications), individually selectable to input or output, Supplies variable voltage, isolated encoder power supply, Decoding logic to interface the encoder to the microprocessor

      Compax drive

      • 120 – 480 VAC power input range with Continuous current output from 2.5 A (rms) to 155 A (rms).
      • SSI encoder as a source for gearing, cam shapes and external position measurement.
      • Fully programmable IEC61131-3 single-axis drive/controller and virtual master.
      • Optional communication interfaces (CANopen, Profibus DP, DeviceNet, ETHERNET Powerlink, EtherCAT, TCP/IP) also Wide selection of master sources supported
      • Compax3 products are easily configurable via RS232/485 using Parker’s C3 ServoManager™ software running on a PC or by utilizing the optional BDM keypad interface module.
      • Compax3 Software is a User-friendly, wizard-based drive configuration tool with navigation tree. It is an optimization tool with Numerical and graphical status and error displays, Four-channel oscilloscope with ASCII and CSV export capability and input simulation. It also has IEC Debugger and Cam Designer.

      590 drive

      • The 590 drive controls the dc motor with the use of Control Loops - an inner Current Loop and an outer Speed Loop.
      • The Parker 590 Integrator series of highly advanced DC drives meets the demands of the most complex motor control applications. Extensive application software (including winder control as standard) together with Function Block Programming and configurable I/O creates a total drive system in a single module.
      • Available in current ratings from 15 Amps to 2700 Amps. DRV version available from 15 to 165 Amps.

      PAC Controller

      • Designed for the global machine market, the Parker Automation Controller (PAC) combines advanced logic, signal handling, multi-axis motion (camming, gearing, robotics and CNC), easily mountable din rail solution, IEC61131 programming and visualization into one performance-driven solution.
      • This programmable automation controller comes equipped with a native, uninterrupted EtherCAT bus for high-speed I/O and motion control, a modular interface slot for 3rd Party device communication, standard Ethernet and USB ports plus onboard SD program storage.
      • Programmed with the Parker Automation Manager software, OEMs can produce efficient, high-performance control systems based on the IEC 61131-3 and PLCopen Motion standards.
      • The motion controller's solid state design is precisely engineered for demanding industrial environments. The powerful, yet energy efficient Intel Atom N2600 processor allows for fanless operation while supporting dual-cores, 64-bit instructions, and Hyperthreading technology. Coupled with the removable, solid state SD storage media, all moving parts have been eliminated for a robust, industrial grade control solution.
      • The PAC I/O System comprises a variety of modules for digital, analog and temperature signals as well as communication interfaces. The modules connect directly to the controller via the built-in EtherCAT bus for local architectures and are extended to remote locations via the extender and bus coupler modules, thus supporting both local and distributed I/O architectures.


    • With increase in line length and speed of modern continuous strip finishing lines, the lateral movement of strip becomes severe which necessitates of intermediate guiding system. The primary purpose of intermediate guiding is to maintain the strip approximately in the center of the line.

      Unlike the Intermediate guiding system, in Uncoiler & Recoiler guiding system, the strip is corrected by the position error & rather the Uncoiler & Recoiler is continuously aligned to maintain the constant position of the strip below the sensor.

      The different guiding systems presently used in the industry are-

      • End pivot guide and center pivot guide.
      • Kamber roller guide system.
      • Offset pivot-guide system
      • Uncoiler guiding.
      • Recoiler guiding.

      Today all the automatic guide control systems are based on the closed loop systems with very good quality electronic signal processor, valve drivers and a feedback system from the field.

    • Unlike the Intermediate guiding system, in recoiler guiding system, the strip is not corrected by the position error & rather the recoiler is continuously aligned to the position of the strip.

      For obtaining better Recoiler guiding performance, the Recoiler must follow in perfect unison with sensor signal. The sensor has to be located just after the deflector roll before the Recoiler. The sufficient wrap angle of the strip on the deflector roll shall avoid lateral slippage of the strip as the Recoiler slides in its base.

      For a Recoiler guiding application the Recoiler has to move in synchronism & the shifting is proportional to the lateral shift of the strip. The synchronism of recoiler & sensor is achieved in two ways.


      The sensor is coupled with the sliding recoiler frame by using a long steel arm. Depending on the distance between the last fixed idle roller and the mandrel, length of the steel arm is decided. In this type of system the shift in the strip position will create a variation of sensor signal. The error generated will move the recoiler to a new position of strip & the error signal will become null only when the sensor connected to the recoiler gets covered by strip again. This limits the system functioning gain to a lower value & hence there is a limitation of using this method for higher line speeds.


      In this method of coupling the sensor is electronically coupled with recoiler by comparing the feedback signals of both. The sensor is fitted on a motorized positioner.

      The Displacement of sensor w.r.t. shift of the strip, is measured by using a high-resolution encoder. This displacement will be compared with the actual movement of the recoiler by using a linear position transducer feedback. Because of this closed loop, the recoiler will move in synchronization with the sensor

      PROCESSES- Can be used in Strip Process Line like:
      • Continuous Galvanizing line
      • Colour coating line
      • Pickling line
      • Annelling line
      • Slitting Line
    • Unlike the Intermediate guiding system, in uncoiler guiding system, the strip is corrected by the position error & rather the uncoiler is continuously aligned to maintain the constant position of the strip below the sensor.

      For obtaining better uncoiler guiding performance, the uncoiler must follow in perfect unison with sensor signal. The sensor to be located just sfter the deflector roll after the uncoiler. The sufficient wrap angle of the strip on the deflector roll shall avoid lateral slippage of the strip as the uncoiler slides in its base.

      For a uncoiler guiding application the uncoiler has to move in synchronism & the shifting is proportional to the lateral shift of the strip. The synchronism of uncoiler & sensor signal is achieved as follows. .


      In this method of coupling the sensor is electronically locked with the strip edge. This locking is done either by seeking the sensor to the edge of the sheet, or by locating the sensor at a particular distance from the line center. This can be done by entering the distance through the operator interface. Even the scrap width can be inserted in the operator interface.

      The system can be operated in AUTO mode in two ways.

      A. The strip position is corrected with reference to trimmer cutter position .

      In this case the operator will feed the value of desired output strip width in mm and scrap width in mm on drive side or operator side depending on which edge the sensor is sensing. So once the position command is given to the sensor it will position itself at a distance say X mm from line center , where X= (o/p strip width ) / 2 + scrap width.

      Now the system will control uncoiler position accordingly to control strip position at cutter.

      B. The strip position is maintained wherever fed by the operator.

      In this case the operator will feed the strip and will give seek command to the sensor. The sensor will find the strip edge and will get locked over there and will control the uncoiler to maintain the same strip position.

      PROCESSES- Can be used in Strip Process Line like:
      • Cold Roll Mill
      • Hot Roll Mill
      • Trimming Line
      • Colour coating line
      • Galvanizing line


  • HMI
    • A. SIEMENS

      1. KTP 300

      3.6" membrane keyboard with 10 freely configurable tactile keys ∙ Mono (STN, black/white) ∙ 87 mm x 31 mm (3.6") ∙ Backlight color programmed (white, green, yellow or red) ∙ Resolution: 240 x 80 ∙ 250 tags ∙ 50 process screens ∙ 200 alarms ∙ 25 curves ∙ 40 KB recipe memory ∙ 5 recipes, 20 data records, 20 entries

      2. KTP 600 Basic PN

      6" touch screen with 6 tactile keys ∙ Color (TFT, 256 colors) or Mono (STN, gray scales) ∙ 115.2 mm x 86.4 mm (5.7") Portrait or landscape ∙ Resolution: 320 x 240 ∙ 500 tags ∙ 50 process screens ∙ 200 alarms ∙ 25 curves ∙ 40 KB recipe memory ∙ 5 recipes, 20 data records, 20 entries Product overview 1.5 Basic HMI panels S7-1200 Programmable controller System Manual, 04/2012, A5E02486680-06 27 Basic HMI Panel Description Technical data

      3. KTP 1000 Basic PN

      10" touch screen with 8 tactile keys ∙ Color (TFT, 256 colors) ∙ 211.2 mm x 158.4 mm (10.4") ∙ Resolution: 640 x 480 ∙ 500 tags ∙ 50 process screens ∙ 200 alarms ∙ 25 curves ∙ 40 KB recipe memory ∙ 5 recipes, 20 data records, 20 entries TP 1500 Basic PN

      4. KTP 1500

      15" touch screen ∙ Color (TFT, 256 colors) ∙ 304.1 mm x 228.1 mm (15.1") ∙ Resolution: 1024 x 768 ∙ 500 tags ∙ 50 process screens ∙ 200 alarms ∙ 25 curves ∙ 40 KB recipe memory (integrated flash) ∙ 5 recipes, 20 data records, 20 entries


      1. Magelis HMIGTO
      • TFT 65 Kcolors for all screen sizes to allow good monitor conditions for operators.
      • Availability of a 7” wide display offering up to 40% more graphic space than standard 5”7 for equivalent price
      • Embedded Ethernet for all terminals with wide choice of web services (Webgate, Ftp server, Diag server) and 2 Serial lines for communications with devices on the machines
      • Magelis GTO operating now up to 55°C for hot environment.
      2. Magelis HMIGXO
      • Touch panel screen, 7 inch, Colour TFT LCD
      • Memory: Flash (NAND) 16 MB Application run (SDRAM) 64 MB Back up of data (Non-Volatile SRAM (NVSRAM)) 128 kB
      • 8 levels of brightness via touch panel with natural cooling

Wenglor Sensor

Wenglor MEL Sensors combines the best know-how from Opto Electronics, modern image processing and the experience of more than 20 years in the measuring technology

  • Intelligent intensity control
  • Intelligent image processing
  • Future ready by firmware updates
  • Ethernet TCP / UDP switchable
  • Set IP address via internet browser
  • Applicable to all welding techniques
  • High resolution & accuracy
  • High sampling rates
  • Tracability due to permanent documentation of output values
  • Plausibility test: faults like tacked welding points or notches will be detected & do not influence the measuring result.
  • Position & surface quality of the welded joints are controlled at weld seam inspection. Holes & pores are certainly detected.
  • Surface inspection of pipes
  • Volumetric measurement in cutting machines used in the food industry
  • 360° measurement of tree trunks
  • Profile measurements for rails
  • Guidance of welding heads and ultrasonic inspection probes
  • Real-time angle measurement during the bending process in brake presses
  • Adhesive and sealant bread monitoring at dosing systems
  • 3D measurement in coordinate measuring machines
  • Contour inspection in pipe, cable and rubber manufacturing